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Alrar Gas Treating and Recycling Project

Alrar Gas Treating and Recycling Project

Historic Project: Groundbreaking Work From Earlier in Fluor’s History

Client: Sonatrach

Location: Alrar, Algeria


Business Segment: Energy Solutions

Industry: Fuels

Map showing the location of Alrar Gas Treating and Recycling Project

Executive Summary


The Sonatrach Alrar Gas Treating and Recycling Project, engineered and designed by Fluor, included extensive gas gathering and distribution systems. These pipeline systems, located in remote eastern Algeria, delivered feed gas to the Alrar Gas Treating Plant and distributed products from the plant to their desired destinations.

Client's Challenge


Two main pipelines were included in the system. The Stah/Mereksen Pipeline, 60 kilometers long and 16 inches in diameter, transported gas from two producing fields to the Alrar plant. The pipeline was designed for a pressure of 96.7 bars at 71.1° C. A 10-inch diameter, 45-kilometer condensate pipeline ran between Alrar and an existing pipeline at Ohanet. Designed for a pressure of approximately 69 bars, it could deliver up to 11,300 Nm3/day of hydrocarbon condensate.

The gas gathering system at the Alrar field collected gas, which was corrosive due to the presence of carbon dioxide and free water, from 22 production wells and delivered it to the treating plant battery limits. The approximate total length of the gathering system was 75 kilometers. Pipe diameters ranged in size from 30 inches at the plant inlet to 14 and 16 inches at individual trunk branches.

A gas reinjection system delivered dry residue gas from the treating plant for injection into 23 field wells through a network of pipelines and headers. With an approximate length of 63 kilometers, the system was designed for pressure of 320 bars.

The pipeline facilities featured a comprehensive telecontrol-telecommunications system. This system telemeasured flow rate, pressure and temperature. It also provided direct access between the treating plant and each well by telephone and allowed each well to be shut from the plant control room. The pipeline was protected from external erosion by a cathodic protection system.

Fluor's Solution


Fluor provided services for engineering, detailed design, route selection, procurement, construction supervision, training and start-up assistance of a gas processing plant, ancillary facilities and gathering pipelines to serve the Alrar gas field in Algeria. Our scope of follow-on work also called for the construction of permanent camp facilities.

We engaged more than 1,000 Fluor management and personnel throughout the seven-year life of the project, along with thousands of local subcontractors.

The remote, arid and extreme weather conditions in the Sahara made construction of this gas processing facility very challenging. Access and logistical support were key to achieving the schedule.

Conclusion


Fluor provided services for Sonatrach's Alrar Gas Treating and Recycling Project in Alrar, Algeria. The project was completed in 1984.