| A.T.
Massey is an acknowledged leader in the U.S. coal industry.
Measured by safety or comparative financial performance,
Massey is the strongest and most successful coal company
in the U.S. Through its operating subsidiaries, Massey
produces high-quality, low-sulfur steam coal for the electric-generating
industry and industrial customers, and metallurgical coal
for the steel industry.
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Don
L. Blankenship
President
and
Chief Executive Officer
A.T. Massey Coal
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Through
Masseys strategy of investment in new high-quality
reserves and modern mining equipment and procedures, it
has delivered an enviable record of consistent double-digit
earnings growth for a number of years. However, extremely
difficult market conditions prevailed in 1999, which resulted
in an earnings decline for the first time in many years.
Nevertheless, Massey continued to significantly outperform
its industry peers on virtually every measurable criteria.
For
the year, Massey generated operating profit of $147
million, consistent with our expectations, but down
from $173 million in 1998. Massey implemented aggressive
actions to reduce costs in 1999 to offset unfavorable
market conditions and continues to focus on strategies
that will maintain or increase its competitive advantage.
Total coal sales volume of 37.9 million tons in 1999
was essentially flat compared with the previous year,
but lower realized prices and a less favorable sales
mix more than offset continued productivity improvements
and cost reduction.
Global
economic conditions in 1999 created unfavorable currency
exchange rates which caused U.S. metallurgical exports
to be non-competitive and also attracted increased imports
of cheap foreign steel. This reduced sales volumes for
U.S. steel producers, lowering domestic demand for metallurgical
coal and causing Masseys export sales to decline
to 4 million tons in 1999 from 5.6 million tons last
year. As a result, Masseys metallurgical coal
sales declined 18 percent to 14.9 million tons. Realized
prices for metallurgical coal sales declined 2 percent
to $32.34 per ton in 1999. Volume and price declines
in higher-margin metallurgical coal were the most significant
factors in lowering Masseys operating margin in
1999 to 13.6 percent, compared with 15.3 percent last
year.
Despite
diminished export opportunities, Massey successfully
increased its metallurgical coal shipments to Canada
and concentrated on the European steel producer market
where its high-volatile metallurgical coal retains a
distinct quality advantage.
Signs
of economic recovery in Asia, along with strengthening
foreign currency exchange rates, suggests the flow of
cheap steel into the U.S. market may diminish and demand
should begin to recover in traditional geographic markets.
As a result, near-term demand for U.S. metallurgical
coal is expected to stabilize and prices appear to be
firming. Renewed growth will be a function of continued
improvement in global economic conditions and Masseys
ability to increase its market share through its product
quality, service, reliability of supply, and price.
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| With
an annual shipping capacity of more than nine
million tons, the Elk Run operating subsidiary
in Sylvestor, West Virginia, is Massey Coals
largest shipping facility. |
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Massey
faced significant challenges in the domestic market
for steam coal as well. Deregulation of the electric-generating
industry and implementation of Phase II of the Clean
Air Act have been widely anticipated to create additional
demand for low-sulfur steam coal. Unfortunately, increased
pressure to switch to alternative fuel sources such
as gas, significant increases in Central Appalachian
coal production capacity in anticipation of demand growth,
mild weather that has limited demand for electricity,
and greater-than-expected penetration of Eastern coal
markets by Western coal producers, all have combined
to produce a flat market with declining prices. Within
this market environment, Massey increased its steam
coal sales by 18 percent to 22.9 million tons, while
realized prices declined 4 percent to $25.83 per ton.
Massey
continues to capitalize on attractive opportunities
in the niche industrial coal sales market. Massey has
significantly increased its industrial coal sales market
share through partnering with key customers on coal
handling facility improvements. The facility upgrades
are designed to reduce coal costs for the customer and
enhance sales volume for Massey.
While
declining steam coal prices and difficult market conditions
continue to present challenges to the U.S. coal market,
Masseys significant cost advantage over its Central
Appalachian competitors positions it not only to withstand
hard times, but potentially to capitalize on them. With
the exception of Massey, most Central Appalachian coal
producers are heavily in debt and are delivering poor
financial performance. The prospect that many of these
producers will not be able to continue to sell coal
below their production costs will likely result in reduced
supply and create opportunities for Massey to increase
its market share.
Massey
has widened its substantial cost advantage over the
past several years through a highly focused strategy
of reserve acquisitions and investment to continually
lower production costs. Given the difficult and rapidly
changing market environment, Massey has undertaken additional
actions to further reduce costs and maintain or increase
its competitive advantage.
Anticipating
reduced near-term market demand, Massey curtailed its
capital investment plans for new production capacity
in 1999 and expects to further reduce its capital spending
in 2000. Current efforts are directed at optimizing
production from existing mines with the lowest production
costs.
Although
reserve acquisitions in 1999 consisted of relatively
small properties, total reserves increased 14 percent
to 2.1 billion tons, as additional reserves were proven
up on existing properties. Two significant mine projects
were completed in 1999, which continued the strategy
to develop previously acquired high-value reserves.
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| The
new Alex Energy surface mine, which began
production in 1999, is located at Masseys
Nicholas Energy operating subsidiary in Summersville,
West Virginia. |
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Massey
achieved startup of the Justice longwall during the
year, its second state-of-the-art longwall operation.
Justice has an annual capacity of 4 million tons. A
longwall mining system greatly increases productivity
and reserve recovery in large underground coal seams.
Additionally, production from the new Alex Energy surface
mine began in 1999, with an annual production capacity
of approximately 3 million tons per year. Surface mines
offer the advantage of lower costs compared with traditional
underground mines, and even surpass the highly efficient
longwall operations in cost efficiency. Including these
two new mining operations, 43 percent of Masseys
1999 production came from mining operations that have
cost advantages over most traditional underground continuous
mining methods.
Despite
the increased challenges presented by coal market conditions
in 1999, a key strength of Massey has been its ability
to change in response to a changing global business
environment. It has prospered and grown despite several
years of a slowly declining coal market by being willing
to be different from its competitors.
Worker
safety continues to be of paramount importance at Massey
and is reinforced by a Safety First (S-1) program that
exceeds federal and state requirements. Masseys
safety performance, already nearly two times better
than the industry average, further improved in 1999
to 2.4 non-fatal days lost incidence rate from 3.1 last
year. Masseys S-1 program provides for ongoing
reviews of all aspects of coal mining and processing,
and every Massey operation must pass rigorous safety
audits. Massey rates itself against the highest standards
in its industry and works with manufacturers and suppliers
to design safety into the equipment, gear and tools
used daily in its operations.
Operating
Statistics
| Year
ended October 31, |
1999 |
1998 |
1997 |
1996 |
1995 |
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(in
thousands/in thousands of short tons)
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Coal
Revenues
Operating profit
Produced coal sold
--Steam coal
--Metallurgical coal |
$1,083,030
$146,857
22,916
14,948 |
$1,127,297
$172,762
19,398
18,210 |
$1,081,026
$154,766
19,300
16,343 |
$960,827
$134,526
17,520
13,571 |
$849,758
$111,033
15,777
11,633 |
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--Total
produced coal sold
Total employees |
37,864
3,190 |
37,608
3,094 |
35,643
2,968 |
31,091
2,809 |
27,410
2,479 |
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