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Operations and Maintenance Projects
Chemicals
Multiple Sites in the US
Diversified chemicals company; asset productivity program started at single site has expanded to multiple sites
- Scope includes asset productivity, reliability engineering, contractor consolidation and management, maintenance planning and scheduling, as well as building and equipment maintenance
- BestPLANTSM assessment program using AP IndexSM benchmarking tool implemented to identify improvement opportunities
- Ongoing ReLLianceSM site services performed under a mix of reimbursable and pay-for-performance contracts
Oil Refining
Three Sites in the US
One of the world's largest oil, gas, and petrochemical companies; services provided at three refining and petrochemical facilities
- Scope includes equipment maintenance, planning and scheduling, plant engineering, turnarounds, small capital projects, subcontractor management, benchmarking, and HSE management
- Services tailored to align with each facility's operating strategy
- Best practices consistently implemented across sites
- Ongoing ReLLianceSM site services executed under a mix of reimbursable and pay-for-performance contracts
Petrochemicals
Two Sites in Europe
Major integrated energy company; plant engineering services provided at two petrochemical facilities
- Scope includes front-end and detailed engineering for small capital projects
- Work delivered using site-based execution teams providing interface to full service task force at Fluors home office
- Consistent implementation of best practices across multiple sites
Information Technology
12 Sites in the US
Global information technology company; services provided for nearly 25 million square-feet of space
- Scope includes facility management, operations and maintenance, maintenance technology, engineering and construction retrofits, space planning, equipment maintenance and contract management
- Fluor's Value Awareness program helps generate year-over-year cost savings
- Program/facility management best practices help reduce costs by driving consistency in facility operations
- Ongoing ReLLianceSM site services executed under mix of contract types, depending upon scope
Large mining and refining operation; services provided in the smelter area
- Scope includes maintenance planning and scheduling, contractor consolidation, equipment maintenance, and outage assistance services
- BestPLANTSM assessment process established operational improvement targets and compensation criteria
- Ongoing ReLLianceSM site services performed under a pay-for-performance contract based on safety, uptime and customer satisfaction
Alumina Refining
Australia
Maintenance services for 1.4 million-ton-per-year alumina refinery
- Scope includes shutdown management and execution, supplemental maintenance, access services, and minor modifications
- Onsite team plans, manages, and conducts maintenance shutdowns using proven shutdown management systems and expertise
- Alliance approach incorporates full system and resource integration to promote sharing of best practices
- Services provided under a pay-for-performance contract
Finishing facility produces 2 million-tons-per-year of carbon and stainless steel; services provided in pickling, annealing, galvanizing, galvannealing, and tempering areas
- Scope includes integrated start-up planning, reliability engineering, spare parts inventory management, production equipment maintenance, infrastructure maintenance, QS 9000 certification support, and plant services
- UpFRONTSM technologies used to plan start-up - galvanizing line and cold mill started up ahead of schedule
- Facility received maintenance excellence award
- Ongoing ReLLianceSM site services performed under a pay-for-performance contract based on conversion costs, safety, operating equipment effectiveness (OEE) and customer satisfaction
Infrastructure
Southeastern Australia
Railway network support services for 5 million-ton-per-year integrated steel production facility
- Scope includes management and maintenance of railway infrastructure and assets
- Rail network includes 113 kilometers of complex track and yard area with turnouts, signals and bridges
- Assets include 20 locomotives and 250 wagons
- Ongoing ReLLianceSM site services performed under a pay-for-performance contract
Offshore fixed and floating production facilities and onshore operational support base
- Scope includes operations and maintenance support, and logistics services
- Personnel provided by Fluor includes production superintendents, technicians, marine superintendents, mooring masters, maintenance technicians, logistics supervisors, materials controllers, deck foremen and radio operators, helicopter landing officers, construction superintendents, welding and fabrication trades, QA/QC technicians and technical trainers
- Ongoing ReLLianceSM site services performed under a reimbursable cost contract
Power
Multiple Sites in the US
Power plant maintenance and capital project support services for 18 fossil sites with combined capacity approaching 16,000 megawatts
- Scope includes program management, power station maintenance, and outage support services
- Use of centralized operations team helps reduce management and administrative costs
- Strong safety and diversity programs enhance team performance
- Significant cost savings provided through innovations in tooling, equipment, and work processes
- Ongoing ReLLianceSM site services supported by annual steering committees to promote continuous improvement
Onshore oil production facilities with 7,000 well heads and 22,000 kilometer pipeline network; covers 16,000 square kilometers
- Scope includes overall program management, engineering, design, procurement, construction management, heavy equipment fleet management, administration, and community/government affairs
- Optimized asset performance by consolidating non-core functions under a single umbrella contract and by consistent implementation of best practices, including change management
- Work delivered at site by an integrated international and national project team with interface and support from local offices
Aluminum
14 Sites in the US and Europe
One of the world's largest aluminum producers; services provided to manage plant capital programs at ten sites
- Scope includes capital program management for manufacturing plants and power generation facilities
- Fluor's Value Awareness program and jointly developed Fluor/client program management best practices help reduce annual capital program spending
- Use of centralized management teams helps maintain execution consistency across sites
- Ongoing ReLLianceSM site services performed under a pay-for-performance contract
LNG Production
Far Eastern Russia
Large oil and gas project executed in remote arctic conditions; Fluor and partners service multiple operating units including LNG and onshore production and export facilities
- Scope includes pre-commissioning and commissioning support, HSE management, maintenance services, modification planning and execution, subcontract management, technical integrity and inspection services, and turnaround management
- Execution platform, training programs, and competency assurance process designed to drive technology/knowledge transfer to support and maximize local content
- Develop and implement an annual integrated maintenance and modifications program executed under a pay-for-performance contract
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